HZ-FA-110
AI Acoustic Monitoring Box
- Advanced real-time AI Voiceprint Feature Analysis
- Dual-channel synchronous acquisition with a high sampling rate of 192kHz
- Frequency response: 20Hz ~ 80kHz
- Storage: 64GB (Local Audio Record & Alarm Logs)
- Aluminum alloy housing with IP66 protection
HZ-FA-110 AI Acoustic Monitoring Box
HZ-FA-110 is a cutting-edge Intelligent Acoustic Monitoring System driven by deep learning and edge computing. Designed for the Industrial IoT (IIoT) era, it moves beyond simple decibel monitoring to perform advanced Voiceprint Feature Analysis on critical assets.
The system features dual-channel synchronous acquisition with a high sampling rate of 192kHz, ensuring the capture of high-frequency transient signals often missed by standard sensors. Whether monitoring transformers, motors, or GIS equipment, the HZ-FA-100 series utilizes on-board AI to distinguish between normal mechanical vibrations and anomaly signatures (e.g., partial discharge, bearing wear) in real-time.
Voiceprint Features: A Fundamental Aspect of Industrial Monitoring
- In the realm of industrial operations, the subtle nuances of equipment sounds often hold the key to understanding their operational health. A device in its normal state emits specific, consistent sound characteristics that are unique to its design and function. These characteristics include energy levels, frequency, and periodicity, which remain relatively stable when the equipment is operating as intended. However, when a machine begins to degrade, malfunction, or encounter unusual conditions, its acoustic profile undergoes significant changes. These changes manifest in the form of irregularities in energy levels, disrupted periodicity, or the introduction of new frequency components that signal underlying issues.
- The ability to detect and interpret these acoustic variations is crucial for predictive maintenance and anomaly detection, enabling industries to prevent costly downtimes and extend equipment lifespan. Recognizing this potential, Hertzinno has pioneered innovative solutions that leverage advanced acoustic technology and artificial intelligence to monitor and analyze equipment sounds with unparalleled precision. Hertzinno’s suite of acoustic devices, including the cutting-edge acoustic camera and voiceprint equipment, represents a significant leap forward in industrial monitoring. These devices are designed to capture and interpret the intricate acoustic signatures of machinery, providing actionable insights into equipment health.
- The online acoustic camera, a standout product in Hertzinno’s portfolio, combines advanced sound localization technology with high-resolution imaging to pinpoint the source of unusual noises within a machine. This capability is particularly valuable in industries like power generation, where transformers and generators operate under immense stress, making them prone to failures. By identifying the exact location of abnormal sounds, the acoustic camera enables technicians to address issues before they escalate into major faults.
- Complementing the acoustic camera is Hertzinno’s voiceprint equipment, which specializes in capturing and analyzing the unique sound patterns emitted by machinery. These devices utilize voiceprint technology to record and store acoustic data, which is then subjected to sophisticated algorithms for detailed analysis. The process involves evaluating the sound data in both the time domain and frequency domain to extract meaningful characteristics that indicate equipment performance.
AI & Edge Computing
Powered by a deep learning engine, the Edge Box performs real-time Voiceprint Analysis, supporting complex algorithms like HPSS (Harmonic-Percussive Source Separation) and Spectral Complexity analysis to filter noise and identify true faults.
High-Fidelity Synchronous Acquisition
Supports Dual-Channel Synchronous Sampling at frequencies up to 192kHz (24-bit ADC), providing laboratory-grade acoustic data for precise time-domain and frequency-domain diagnostics.
Versatile Sensor Options
Compatible with both Contact Sensors (for surface vibration/structure-borne sound) and Non-Contact Sensors (for airborne sound), allowing flexible deployment based on specific scenario requirements.
Comprehensive Alarm Logic
Goes beyond simple thresholds. Supports advanced alarm triggers including Band Energy Ratio, Primary Frequency Threshold, Parity Harmonic Ratio, and Spectrum Complexity Threshold.
Industrial Ruggedness
The Edge Box features an aluminum alloy housing with IP66 protection, operating reliably from -30℃ to 60℃. It includes built-in overvoltage, overcurrent, and anti-reverse connection protection.
Seamless Connectivity
Supports standard industrial protocols including HTTP, TCP, WebSocket, and NTP, ensuring easy integration with the Hertzinno Intelligent Platform or third-party SCADA/Digital Twin systems.
Q&A
An acoustic camera is an imaging device used to locate and characterize sound sources. It consists of an array of microphones that simultaneously capture and process signals to create a representation of the sound source locations. This acoustic image is then overlaid in real time onto a digital camera image, enabling precise identification of the sound source.
Hertzinno’s acoustic camera, equipped with innovative architecture, AI-driven algorithms, and performance enhancements, is designed for a range of applications, including partial discharge detection, compressed gas leak detection, and mechanical fault identification.
The highly sensitive microphones of the Hertzinno Acoustic Camera can detect a broad range of acoustic frequencies, extending well beyond the audible spectrum. Hertzinno's AI-driven algorithm effectively filters out background noise, isolating ultrasound signatures associated with gas leaks or partial discharge.
The effective range of the Acoustic Camera depends on the frequency used for detection. For leak or partial discharge detection at a distance, the 10 to 30 kHz range is ideal. Higher frequency waves are more readily absorbed by the air, resulting in shorter detection ranges. To detect leaks over longer distances or partial discharge from high-voltage equipment outdoors, the camera should be tuned to lower frequencies, which can travel further.
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